Polymers for industrial 3D printing: PAEK Polyaryletherketone

PEKK for additive manufacturing

Materials from this polymer family are chemical compounds with ether and ketone groups. Compared to other plastics they have very high glass transition and melting temperatures, which makes them suitable for use in high-temperature applications.

PAEK materials are semi-crystalline aromatic polyether ketones with excellent mechanical properties even at high temperatures. The continuous operating temperatures can be up to 260°C. They are flame-retardant and possess high chemical resistance, hydrolysis resistance, high stiffness and strength, as well as very good tribological properties.


Areas of application:
Due to their long service life, components made of PAEK polymers are used in industrial environments, for example for high-performance molded parts such as bearing cages, gears or impellers in pumps and high-pressure systems, especially where aggressive media are present. In the medical sector biocompatible materials are used to manufacture sterilizable medical devices or patient-specific implants. On the one hand they are more economical; on the other they bypass the side effects that metal implants can bring, such as weather sensitivity. The aerospace industry also uses this inherently flame-retardant material as a metal substitute for interiors and air conditioning components.

Material HT-23: Polyetherketoneketone reinforced with carbon fibers for industrial 3D printing

HT-23: Polyetherketoneketone reinforced with carbon fibers

This medium-gray high-performance plastic from the polyetherketoneketone (PEKK) group consists of 23% carbon fibers encapsulated (compounded) in the rounded powder grains of the material. Compared to 3D-printed components with dry-blended carbon fibers, components made of HT-23 have nearly isotropic physical properties. In addition, they are resistant to chemicals, have a high melting point, and their inherent flame-retardant properties are comparable to those of ULTEM™ filament*. According to DIN EN 45545-2:2016, requirement set R1 and R24, this material is approved for the construction of components in train interiors.

Typical mechanical properties  
Tensile modulus 6500 MPa
Tensile strength 71 Mpa
Elongation at break 1,16 % XY

 

Thermal properties  
Melting temperature (20°C/min) 302 °C
Shape stability temperature (1.80 MPa) 212 °C

 

Physical properties  
Density 1390 kg/m³

 

standards complied with: FAR 25.853, DIN EN 45545


* ULTEM™ is a registered trademark of SABIC or its subsidiaries.

Printers suitable for PEKK - polyaryletherketones:

  • EOS P 810

Do you have any questions?

Frank Gersbach - Manager Additive Manufacturing